xiehe model

In traditional machining, part waste can be caused by temperature or other machining techniques. Unlike ordinary metal processing, some rubber or plastic molds cannot be recycled after they are scrapped. For enterprises, five-axis cnc machining of rubber molds may greatly affect the net profit, but choosing five-axis machining of rubber molds shows many advantages.

What are the advantages of choosing five-axis cnc machining?

1. Extend the life of the pillar parts

Multiple cutting layers can precisely divide the various parts of the impeller and the upper surface of the blade. The capability of multiple cutting layers allows the blade's toolpath to be split into top, middle and bottom, which can be controlled independently and then seamlessly blended between different cutting operations. The multi-cut layer support of the five-axis machining of the rubber mold allows the blade to be segmented to optimize the machining of the impeller surface area. Conical barrel cutters support impeller machining. Compared with the ball end mill, the surface processing speed can be increased by more than half, the surface finish is good, and the tool life is longer.

2. Precise control margin

The custom machining allowance can be used to adjust the allowance left by the five-axis machining of the rubber mold to precisely control the allowance for semi-finishing or finishing. This advanced capability is used by aerospace engine manufacturers with tight tolerances. The quality-guaranteed five-axis machining of rubber molds can achieve high-precision machining and flexibly compensate for the deformation of thin blades during cutting.

3. Provide higher machine tool utilization.

Not all five-axis cnc machining is performed on a five-axis machining center, especially for large circular shells, shafts and other difficult-to-machine parts, five-axis cnc machining on a turn-mill center is an effective method . Mill-turning is a technique for machining round or conical surfaces with special model features. These operations can successfully perform cutting work with a variety of tools, making mill-turn an ideal solution for roughing and finishing. The five-axis machining of rubber molds, which is popular with customers, has good surface tolerance and precision.

In addition, five-axis cnc machining can be self-positioning in many cases. Tool positioning is the primary factor to achieve high-precision machining of parts, and the five-axis machining of rubber molds does not require high processing conditions. According to later statistics, it is found that its processing cost is even lower than that of ordinary processing methods.