Benefits of Brass CNC Machining
Brass is a special copper alloy that is used in a variety of machining applications and has been for a long time. It has become a vital part of the components manufacturing industry due to the unique advantages it offers.
Today brass is CNC machined to make parts such as brass gears, pipes and fittings, bearings, flared fittings, etc. These brass fabricated components are used in musical instrument manufacturing, machinery, automotive, electrical and other applications. Brass CNC fabrication has several advantages over other metal processes, which is why it is in demand. This article discusses five benefits of using brass for CNC machining.
5 potential advantages of brass CNC machining
The following points will help you understand why brass CNC machining will never go out of style.
High-speed machining:
Brass has excellent machinability, sometimes referred to as 100% machinability. The mechanical properties of this alloy are high strength, high tensile strength and shear resistance. These properties help to increase processing speed when working with brass. Studies have shown that the speed of CNC machining is 5% to 20% higher than other metal CNC machining processes.
Precision machining and dimensional stability:
Known for its dimensional stability, brass is also suitable for tight tolerance manufacturing. Brass components remain dimensionally stable due to their low coefficient of deformation and high impact resistance.
High compatibility of workpieces and tools:
In brass CNC machining, chip formation is negligible and thus tool wear is minimal. Generally, brass rod workpieces are preferred for CNC machining. These workpieces are highly compatible with various CNC machining tools. Tool durability and frictionless machining provide higher machining productivity.
Availability of various material grades:
Like copper, brass comes in different grades. The following grades of brass are commonly used in brass CNC machining processes.
Brass C35300:
Brass C35300 grade is used for components requiring corrosion resistance, low operating friction and strong wear resistance.
Brass C36000:
Brass C36000 grade is used to make complex parts. Complex components require precise dimensional fabrication. This grade offers excellent machinability and tool and material compatibility.
Higher Productivity and Profit:
As a fast and precise processing technology, brass CNC processing improves process efficiency. Brass is a relatively economical and convenient material, thus facilitating the capital investment in processing the material. The durability of the tool is higher in this process, thus reducing the cost of frequent tool replacement. Furthermore, no post-processing treatment is required in the process. Together, these factors lead to higher productivity and profits. bonus
Brass CNC machining is environmentally friendly:
Brass is a copper alloy that retains the chemical or physical properties of natural copper. However, some properties of this alloy are enhanced. Therefore, the materials in this process are environmentally friendly. Apart from that, brass CNC machining does not inject any harmful gases or chemicals into the environment. This is a zero-waste process, as the remaining material can be recycled to 100% efficiency. Therefore, this is a green processing technology.
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